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Supply chain challenges and fallout from the pandemic have suppliers and converters cautiously watching the economy.
July 18, 2023
By: Greg Hrinya
Editor
The label and narrow web market has enjoyed considerable growth in recent years. However, a litany of challenges have furrowed some brows and caused some consternation amongst the industry’s biggest players. The label industry continues to see fallout from the Covid-19 pandemic. Plus, raw material prices and availability, along with inconsistent shipping and freight charges, have been problematic. While the supply chain seems to be settling, converters and suppliers alike are still watchful with a cautious eye. The economy – both in manufacturing and the country as a whole – has battled inflationary pressures and uncertainty that could extend into the next decade. However, the label market has historically performed quite well during economic downturns, and that is the expectation moving forward. “In an attempt to mitigate risk from supply chain disruptions, converters overstocked raw materials inside their own warehouse spaces,” notes Jennifer Dochstader, founding partner, LPC, Inc. “This has created a slump in demand throughout the supply chain – label buyers and brands purchasing lower volumes of labels and printed packaging, and converters purchasing lower volumes of paper and film labelstocks. Converters are confident, however, that they will see an uptick in demand from their customers in the second half of the year as inventories of printed labels and other types of printed packaging begin to stabilize.” Corey Reardon, president and CEO, AWA Alexander Watson Associates, has pegged the global label market at 72.6 billion square meters, with an 18% share in North America. Pressure sensitive labeling makes up 40% of the global label market, with glue applied registered 35% and shrink sleeves 18%. Of the 13 billion square meters printed in North America, pressure sensitive accounts for 54% volume (and 47% of total units labeled) and 27% for glue-applied. While the end-use segments vary, food and beverage are still key drivers for North America, with 25% and 33%, respectively. “Regardless of market conditions, people still need to buy food and beverages,” says Reardon. “Maybe it shifts by brand, but in this area it may not be recession proof but it’s certainly recession resistant.” From a growth standpoint, the North American label market has seen 1.6% growth year over year with a forecast of 2.0% through 2025. Shrink sleeve growth is seeing a slightly higher growth rate than the average label market at 3.0%, with an expected growth rate of 3.6% by 2025. Paul Teachout, technical marketing and content specialist, Harper Corporation of America, still calls the label industry “an exciting place to be.” This comes on the heels of converters continuing to experience significant successes – even with the challenges of the past few years readily apparent. “Coming off a very strong 2022 performance many converters are still in growth mode for 2023,” states Teachout. “This is coming in both organic ways and through acquisitions. Our industry continues to show its resiliency and continues to grow at over 2% year-over-year regardless of the challenges brought upon us. Our industry is strong and getting stronger.” While the boom associated with the early days of the pandemic has no doubt flattened, there are still growth opportunities emanating from that time period. E-commerce, for example, ramped up in 2020-21 – and there’s seemingly no sign of slowing down. Plus, converters are also getting more creative to answer evolving demand. “The extensive e-commerce habits acquired through the pandemic are here to stay and people found the convenience of e-commerce, even parts of the population that did not utilize it before,” notes Amir Dekel, vice president of sales, GEW. “That means more labeling required, albeit less sophisticated than prime labels. In addition, many label printers are diversifying their capabilities to include sleeves, yogurt cups and the like, and utilizing the same machines, with minor modification, to get more business.” Despite the success many converters have enjoyed over the years, growth has been flattening. For example, Blue Label Packaging Co., a digital provider of labels based in Columbus, OH, USA, has seen strong growth for years. Andrew Boyd, president, sees the industry “returning to earth.” “The North American label market has been extremely steady for years, even decades on end,” says Boyd. “For many of us, Covid-19 brought unprecedented volume increases as consumers stocked up on packaged goods of all kinds. The hard lesson we all learned is that what goes up must come down. Many of us felt the pain of all that overstocking with a prolonged period of slower orders and demand as customers reduced safety stocks and inventories returned to normal levels across the supply chain.” Due to this overstocking, overcapacity is one of the biggest challenges facing converters in the short term. “Many label converters accelerated their capital expenditures several years as they saw demand grow in 2020 and 2021,” continues Boyd. “That pulled forward investment in label converting equipment several years. As demand for labels returns to normal levels, it will take a few years for that single digit demand growth to catch up with the double-digit rapid growth in installations of label printing and converting assets that took place during and immediately after the pandemic. Periods of overcapacity result in intense price competition as firms must drop prices to sell more work and increase equipment utilization.” Alan Beaulieu, CEO and president of ITR Economics, has illustrated much of the uncertainty affecting label and package printing companies. Despite a record-high GDP in Q4 of 2022, the economy is expected to“start coasting by the end of the year,” with a flat 2024 on the horizon. “Business will still be there, just probably not at the pace you prefer,” states Beaulieu. “The leading indicators are all saying the economy is going to slow down and go down in 2024. The forecast for 2024 is a mild recession that lasts until the end of 2024. Your job is to adjust your company to that news.” Beaulieu cautions, “Inflation has not gone away, just gone asleep – it will be with us for this decade.” He notes that inflation pressures will begin mounting in 2025-2029 before a depression nears next decade. “Inflation remains a challenge for converters as their suppliers continue to increase pricing and converters aren’t always able to pass those increases on to their customers,” adds Dochstader. “Especially for small to mid-sized converters, if costs rise faster than their ability to pass these costs on to their customers, it can have a serious impact on margins.” According to Beaulieu, converters are advised to be aggressive with buying and financing over the next 12-18 months. He says, “Invest in new technology and new people. Automation, CRM, and ERP systems will all be helpful for businesses. “Identify where the weak spots are in your company,” he adds. “Keep costs down and margins up, and spend money now. Plus, find people to tell us what we don’t know and find out where you’re currently inefficient.”
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